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20% reduction in process times for sequencing 12 part families

The replacement of a legacy system with moviniti in the production-synchronous supply of an OEM for 12 product families reduced process times in upstream processes (putaway, replenishment) as well as in sequencing by 20%.

  • sequence, 📍 OEM Munich, 🚘 Automotive
Lagerfachkraft sequenziert Sitzbezüge mit moviniti
Sequence areas
1
Picks per month
150000
Warehouse specialists
1

The challenge

The goal of the project was to replace a legacy system for all processes at the logistics site for just-in-sequence supply of seat covers.

  • Replacement of a legacy system for all processes from goods receipt through sequencing, including replenishment, up to just-in-time loading
  • Testing of moviniti in parallel operation with the legacy system using different replenishment logics (FIFO could not be strictly represented in the legacy system)
  • Implementation of a process to secure the replenishment process for order gaps (missing stock during sequencing)
  • Transfer of surplus stock from the legacy system and execution of a stocktaking to correct inventory levels
  • Extremely short time frame of 2 days between the last scan in the legacy system and the start with moviniti
  • Change for employees after many years of working with the previous system

The solution

  • Implementation of moviniti sequence
    • 4 interfaces (sequence retrievals, speedometer, ASN goods issue, picking request for replenishments)
    • Goods receipt with 1D and 2D VDA labels
    • Replenishment to fixed picking locations considering FIFO and index changes
    • Sequencing in reverse order
    • JIS and JIT loading including digital advance shipping notice
  • Extremely short timeframe of 2 days between the last scan in the legacy system and the start with moviniti
    • Parallel testing on site with logistics managers
    • Preparation of migration of inventory & orders from the legacy system
    • Storing all delivered goods to ensure an empty goods receiving area
    • Building up maximum lead time for production
  • Change for employees after many years of system use
    • Continuous training
    • Close involvement of team leaders & site management
    • On-site support after go-live from moviniti experts on both shifts

The result

Reduction of process costs by 20% in replenishment and sequencing
Successful use of moviniti from 2019 to today
Additional features and process steps were implemented within a few weeks after go-live.
Strict adherence to FIFO in the replenishment process
Digital process for detecting and tracking missing inventory during sequencing
Early detection of implausible data through the introduction of additional warning messages when receiving call-off data
Testimonial
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Pérenne

  • Mise en œuvre rapide des demandes de modification
  • Flexible et adaptable aux exigences changeantes
  • Architecture cloud et cybersécurité selon les normes les plus élevées
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Grande expertise

  • Développé et testé en conditions réelles
  • Nous connaissons les exigences individuelles de l’approvisionnement JIS
  • Compréhension logistique dans le support client
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Rentable

  • Coûts mensuels basés sur le volume réel
  • Utilisateurs illimités
  • Mise à l’échelle automatique de la performance des serveurs
  • Mises à jour continues avec de nouvelles fonctionnalités
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Intuitif et sûr

  • Démarrage rapide et faible besoin de formation
  • Haute stabilité en production avec très peu de besoin de support
  • Validations approfondies pour garantir la séquence correcte
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Paré pour l’avenir

  • Mise en œuvre rapide des demandes de modification
  • Adaptable de manière flexible aux nouvelles exigences
  • Architecture cloud et cybersécurité conformes aux normes les plus strictes
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Rentable

  • Les coûts mensuels sont basés sur le volume réel
  • Nombre d’utilisateurs illimité
  • Évolutivité automatique des performances du serveur
  • Mises à jour régulières avec de nouvelles fonctionnalités
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Expertise en logistique

  • Développé et testé dans la pratique
  • Nous comprenons les exigences individuelles liées à l’approvisionnement JIS
  • Compréhension de la logistique dans le service clientèle
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Intuitif et sécurisé

  • Mise en route rapide et formation minimale requise
  • Grande stabilité en fonctionnement réel avec un besoin d’assistance quasi nul
  • Validations approfondies pour garantir la séquence correcte
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Future-proof

Quick implementation of change requests, cloud architecture & cybersecurity at the highest standards

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Cost-efficient

Pay-per-use monthly fees, unlimited users, automatic server scaling, continuous feature updates

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Expertise

Developed and tested with the logistics, deep knowledge of JIS supply requirements, high satisfaction in customer support

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Logistics know-how

  • Developed and tested in practice
  • We understand the individual requirements
    of JIS supply
  • Logistics expertise in customer support
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Intuitive and reliable

Fast onboarding, minimal training, high stability in live operations and extensive validations to ensure to correct sequence order

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Future-proof

  • Rapid implementation of change requests
  • Flexible adaptability to changing requirements
  • Cloud architecture and cybersecurity to the highest standards
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Cost Efficient

  • Monthly costs based on actual volume
  • Unlimited users
  • Automatic server performance scaling
  • Continuous updates with new features
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Logistics Expertise

  • Practically developed and tested
  • We understand the individual requirements
    of JIS supply
  • Logistics expertise in customer support
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Intuitive and secure

  • Rapid onboarding with minimal training required
  • High operational stability in live operation with minimal support requirements
  • Extensive validations to ensure the correct sequence

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