At a logistics site, tailgates are pre-assembled with a 50-minute lead time from data receipt to delivery to the OEM’s production line.
The main challenge in the project was maintaining the bills of materials, which were transferred individually for each vehicle via the interface. Additionally, the work instructions required confirmation of additional quality assurance checks within the assembly process by means of scanning.
– Transmission of individual bills of materials via the interface instead of fixed variants
– Missing transmission of 100-percent parts
– Confirmation of additional inspection steps to ensure correct assembly by scan
– Customer requirement not to maintain own inventory for individual parts
– Sequencing rack required reversed order: last sequence first in the rack
– Risks of incorrect sequencing in manual processes without clear system guidance
– Ensuring assembly and loading in the correct sequence
Use of the moviniti assembly solution without inventory management, but including the sequencing and loading modules.
